STRUCTURAL CONCRETE, ss.1-20, 2025 (SCI-Expanded)
Ultra-fine copper slag (CS), a byproduct of the copper industry, is al waste
material that is produced in large volumes annually, and its disposal and management
are a major environmental concern. Therefore, the utilization of CS
in various sectors, especially in the production of construction and building
materials, offers enormous potential for both environmental sustainability and
economic benefits. In this research, the feasibility of using CS at a ratio of 0%,
25%, 50%, 75%, and 100% by replacing fine aggregate in steel fiber-reinforced
self-compacting concrete (SFR-SCC) with high-volume steel fiber (1.50% by
volume) has been explored for the first time in the literature. To identify the
workability properties of SFR-SCC mixes incorporating 0%, 25%, 50%, 75%, and
100% ultra-fine CS by replacing the fine aggregate, slump-flow, flow times
(T500) and J-ring tests were performed, whereas compressive strength (fc),
splitting tensile strength (fct), and modulus of elasticity (Ec) tests were applied
to the samples for different curing days to evaluate the mechanical properties.
Additionally, electrical resistivity/conductivity tests were conducted to determine
the electrical properties as well. The experimental results revealed that
the inclusion of ultra-fine CS into SFR-SCC mixes with high-volume fiber
improved the slump-flow and T500 values, whereas the use of ultra-fine CS
above 50% induced a remarkable increase in the T500 value. In addition, the
addition of ultra-fine CS caused significant decreases in J-ring height difference
(ΔH) values, and a 4-times decrease in ΔH value was observed when the CS
ratio was raised from 0% to 100%. In this context, in terms of workability, all
mixes exhibited acceptable stability with minimal segregation tendency. On
the other hand, the mechanical performance of SFR-SCC samples with different ultra-fine CS ratios was found to be better than those without CS; specifically,
the samples incorporating 25% ultra-fine CS reached outstanding
values such as fc, fct, and Ec with 83.4, 9.1, and 40.4 GPa, respectively. Furthermore,
increasing the CS content in SFR-SCC samples led to considerable
improvements in electrical properties, with the CS content raising the electrical
conductivity values by an average of 60%. Consequently, it has been proven
that the use of ultra-fine CS by replacing fine aggregate in SFR-SCC mixes having
high-volume steel fiber improves both the workability and mechanical
properties as well as its electrical performance, resulting in high-performance,
eco-friendly composites. Thus, it also contributes to the protection of natural
resources and the sustainable utilization of industrial waste as well as providing
an innovative solution that improves the performance of building
materials.
KEYWORDS
electrical properties, mechanical properties, steel fiber-reinforced SCC, ultra-fine copper slag,
workability properties