Performance evaluation of AlTiN coated carbide tools during machining of ceramic reinforced Cu-based hybrid composites under cryogenic, pure-minimum quantity lubrication and dry regimes

ŞAP S., USCA Ü. A., UZUN M., KUNTOĞLU M., Salur E.

JOURNAL OF COMPOSITE MATERIALS, cilt.56, sa.22, ss.3401-3421, 2022 (SCI-Expanded) identifier

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 56 Sayı: 22
  • Basım Tarihi: 2022
  • Doi Numarası: 10.1177/00219983221115846
  • Dergi Adı: JOURNAL OF COMPOSITE MATERIALS
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Academic Search Premier, Aerospace Database, Applied Science & Technology Source, Chimica, Communication Abstracts, Compendex, Computer & Applied Sciences, INSPEC, Metadex, Civil Engineering Abstracts
  • Sayfa Sayıları: ss.3401-3421
  • Anahtar Kelimeler: Hybrid composites, tribological performance, minimum quantity lubrication, cryogenic cooling, machinability, SURFACE INTEGRITY, MECHANICAL-PROPERTIES, ENERGY-CONSUMPTION, MATRIX COMPOSITES, CUTTING FORCE, KEY FACTOR, MQL, MICROSTRUCTURE, MACHINABILITY, OPTIMIZATION
  • İnönü Üniversitesi Adresli: Evet

Özet

In this study, the machining performance of 10 wt.% B-Ti-SiCp particles reinforced Cu-based hybrid composites were investigated under dry, minimum quantity lubrication (MQL) and cryogenic LN2 assisted environments during milling. In-depth analyses comprising of tool wear development, surface roughness, surface texture, cutting temperature, cutting energy, and chip morphologies were thoroughly performed. According to the experimental results, MQL environment was found to be most influential method to prevent build-up-edge formation. In addition, LN2 assisted cryogenic coolant medium is the most powerful method in all machining characteristics as providing better tribological properties. The paper proposes a novel approach for improved machinability performance of Cu-based hybrid composites with sustainable techniques.